Our plastic solutions to protect your products from impacts

From production to final delivery, parts and packaging are subjected to numerous mechanical stresses that can damage the finished product. To address this issue, Knauf Industries supports you in designing high-performance plastic solutions capable of absorbing impacts, protecting your products, and reducing the risk of breakage, without compromising their functionality or ergonomics.

Robust packaging and technical parts

Shocks, vibrations, and compression are among the unavoidable stresses in industrial and logistical environments. To address these challenges, it is essential to rely on packaging and technical components designed to withstand these stresses.

Thanks to their structure, materials such as EPS (expanded polystyrene) and EPP (expanded polypropylene) offer excellent shock absorption capabilities. They effectively protect sensitive products while preserving their integrity, even during intensive handling or long-distance transport.

Consequently, adopting these solutions also helps reduce product returns and damage-related costs, while enhancing customer satisfaction.

We develop customized solutions to protect your products from impacts.

Depending on the industry, the type of end customer, or the nature of the product, each company faces specific protection requirements. That's why we adopt a customized co-development approach with our clients to design solutions perfectly tailored to their needs. In this respect, we intervene from the design phase to analyze product weaknesses, study transport and storage conditions, and optimize the design of packaging and technical components.

Our customized approach allows us to directly integrate protective features into the component itself: cushioning, shock-absorbing zones, reinforcements, etc. We help you secure your products while optimizing costs and volumes.

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Plastic Materials for Product Protection

The expanded plastic materials we use at Knauf Industries are particularly well-suited to meet the challenges of impact protection. Their honeycomb structure allows them to:

- Absorb and dissipate impact energy

- Protect fragile products from vibrations

- Guarantee excellent mechanical resistance

- Maintain their properties over time, even with repeated use

In addition, these materials offer advantages in terms of lightness, thermal insulation, and recyclability.

Robust plastic solutions for all sectors

Because the demands vary significantly from one sector to another, our impact protection solutions are designed to adapt to a wide range of industrial environments.

  • Logistics

    In the logistics sector, product protection is a major challenge to prevent damage during repeated handling and transport. Knauf Industries can support you by designing and supplying robust and customized transport solutions.

    Concrete example: The Boehringer Ingelheim laboratory replaced its traditional containers with lighter and more durable expanded polypropylene solutions. These new containers not only effectively protect equipment but also improve ergonomics and standardize logistics processes.

    Read the case study
  • HVAC Industry

    In the heating, ventilation, and air conditioning (HVAC) industry, components are often sensitive to shocks and vibrations. Our PPE solutions allow for the direct integration of protective features into technical components, reducing the need for additional packaging.

  • Furniture Industry

    In the furniture sector, product protection is essential to preserve both the aesthetic and structural quality of the products. Our plastic solutions enable the design of custom inserts that protect components from scratches, impacts, and deformation, while optimizing packaging space.

    Concrete example: Faced with environmental challenges, Burgbad wanted to improve the recyclability of the packaging used to protect its furniture during transport. To achieve this, we assisted the company in transitioning from black polypropylene corner protectors (difficult to detect during waste sorting) to white expanded polypropylene corner protectors that do not contain carbon black. This allows for their detection by optical sorting systems, thus facilitating recycling.

    Read the case study
  • Distribution

    In distribution, products undergo numerous handling processes, from storage to final delivery. It is therefore essential that products are sufficiently robust and properly packaged to withstand repeated impacts and sometimes harsh transport conditions. Knauf Industries can help you strengthen your structures in this regard.

FAQ

  • Expanded plastic materials such as EPS and EPP are particularly suitable thanks to their ability to absorb and dissipate impact energy.
  • Our experts work closely with your teams to design optimized solutions that meet your specific needs in shock absorption and thermal insulation. We support you from design to end-of-life with comprehensive technical support.
  • Absolutely. Thanks to custom design, it is possible to integrate protective zones directly into parts or packaging to reduce the need for additional components. A concrete example: With Awabot, we developed expanded polypropylene packaging that integrates protective and storage functions.

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