{"id":960,"date":"2025-01-10T17:38:34","date_gmt":"2025-01-10T16:38:34","guid":{"rendered":"https:\/\/www.knauf-industries.com\/cellular-molding\/"},"modified":"2026-04-17T08:53:31","modified_gmt":"2026-04-17T06:53:31","slug":"foam-molding","status":"publish","type":"page","link":"https:\/\/www.knauf-industries.com\/en\/foam-molding\/","title":{"rendered":"Foam Molding"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-page\" data-elementor-id=\"960\" class=\"elementor elementor-960 elementor-959\">\n\t\t\t\t<div class=\"elementor-element elementor-element-14313986 e-flex e-con-boxed e-con e-parent\" data-id=\"14313986\" data-element_type=\"container\" data-e-type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t\t\t<div class=\"elementor-element elementor-element-85963ba elementor-widget elementor-widget-hero-banner\" data-id=\"85963ba\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"hero-banner.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"hero-banner\" style=\"--background-color: #F2F3F6;\"><div class=\"hero-banner__content\"><div class=\"hero-banner__content-left\"><ul class=\"semantic-list hero-banner__content-left-breadcrumb\"><li class=\"hero-banner__content-left-breadcrumb-item\"><a class=\"hero-banner__content-left-breadcrumb-item-link\" href=\"https:\/\/www.knauf-industries.com\/en\/\">Homepage<\/a><\/li><li class=\"hero-banner__content-left-breadcrumb-item\"><span class=\"hero-banner__content-left-breadcrumb-item-link\">Foam Molding<\/span><\/li><\/ul><h1 class=\"hero-banner__title\">Foam molding<\/h1><\/div><div class=\"hero-banner__content-right\"><div class=\"hero-banner__content-right-text\"><p>Thanks to our experience in molding cellular materials such as<strong> expanded polypropylene (EPP) or expanded polystyrene (EPS)<\/strong>, we offer high-performance solutions for many sectors: HVAC, aviation, recreational vehicules, furniture, domestic appliances, medical, logistics and distribution.<\/p><\/div><div class=\"buttons-container\">                <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                    class=\"button button--primary button--arrow\"\n                    target=\"_self\"\n                    rel=\"\">\n                    Make an appointment with an expert                <\/a>\n<\/div><\/div><\/div><div class=\"hero-banner__media\"><img fetchpriority=\"high\" class=\"hero-banner__media-image\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Header-5.webp\" alt=\"\" loading=\"eager\" fetchpriority=\"high\" decoding=\"async\" width=\"1440\" height=\"400\"><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-5b417c07 elementor-widget elementor-widget-text_n_media_widget\" data-id=\"5b417c07\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-300x200.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-768x512.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-1024x683.webp 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-1536x1025.webp 1536w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3.webp 2048w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-600x400.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-1-3-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">WHAT IS Foam MOLDING?<\/h2>\n                    <div class=\"text-media__text\"><p>Foam molding is a <strong>manufacturing process<\/strong> used to produce parts made of foam with a cellular structure.<\/p><p>The foam molding process is a manufacturing technique that produces parts from cellular-structured foam. It involves <strong>filling a mold with a pre-expanded polymer, generally in bead form, which is then transformed using steam<\/strong>. Under the effect of heat, the beads expand, fuse together and conform to the geometry of the mold to form a lightweight, rigid and resistant part. This technique, commonly used with materials such as expanded polypropylene or expanded polystyrene, offers an excellent compromise between mechanical strength and low weight, making it particularly well-suited for lightweight applications.<\/p><p>We have been using foam molding for many years to create technical parts, protective packaging or thermal insulation solutions. This process produces components that are both lightweight and impact-resistant. They are recyclable in dedicated existing streams.<\/p><p>In an eco-design approach, we can help you <strong>benefit from the many advantages of this process through a range of circular raw materials to, for example, optimize the carbon footprint of your finished product<\/strong>.<\/p><p>In our factories, we use particle foam molding to produce custom parts tailored to your mechanical, thermal and logistical requirements.<\/p><\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-128ce5fb elementor-widget elementor-widget-text_n_media_widget\" data-id=\"128ce5fb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media text-media--reverse\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-150x150.png 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-300x141.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-768x362.png 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-1024x482.png 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png 42w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png 85w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres.png 170w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-300x300.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-600x283.png 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-matieres-100x100.png 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">How does foam molding work?<\/h2>\n                    <div class=\"text-media__text\"><p>Used notably in part lightweighting processes, foam molding <strong>serves the manufacture of plastic components obtained from an expanded raw material<\/strong>. To achieve this final result, the process takes place in four main steps:<\/p><p>\u00a0<\/p><h3>Pre-expansion<\/h3><p>The beads of expandable raw material are heated using steam. They <strong>expand and reach the desired density<\/strong> through the action of the expansion agent.<\/p><p>\u00a0<\/p><h3><strong>Curing<\/strong><\/h3><p>After expansion, the beads <strong>are stored in silos<\/strong> to stabilize their internal pressure and ensure good behavior during molding.<\/p><\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-55bf8fd5 elementor-widget elementor-widget-text_n_media_widget\" data-id=\"55bf8fd5\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-150x150.png 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-300x141.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-768x362.png 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-1024x482.png 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png 42w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png 85w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc.png 170w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-300x300.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-600x283.png 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/Expertise-moulage-alveolaire-bloc-100x100.png 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\"><\/h2>\n                    <div class=\"text-media__text\"><h3><strong>Mold filling<\/strong><\/h3><p>The expanded beads<strong> are injected into a mold<\/strong>. Under the effect of steam, they fuse together and take the final shape of the part.<\/p><p>\u00a0<\/p><h3>Cooling and demolding<\/h3><p>The part <strong>is cooled and stabilized in the mold<\/strong>. Once solidified, it is demolded and ready for finishing or assembly operations.<\/p><p>Ahead of the production phase, Knauf Industries can also integrate <strong>specific functionalities directly into your parts' specifications<\/strong>. Overmolding, bi-density, insert integration or functional elements: these solutions allow the mechanical, technical or functional characteristics of the component to be precisely adapted to your needs. Our approach opens up many design and optimization possibilities to meet each of your requirements.<\/p><p>After production, Knauf Industries can help you <strong>customize your foam-molded parts<\/strong>. With solutions such as screen printing, inkjet printing and sleeve labeling, we support both your technical requirements and your brand visibility.<\/p><p>Thanks to this process, we are able to mass-produce complex, lightweight and robust parts, adapted to the requirements of many industrial sectors.<\/p><\/div>\n                                            <div class=\"buttons-container\">\n                                                            <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                                    class=\"link link--arrow\"\n                                    target=\"_self\"\n                                    rel=\"\">\n                                    Take advantage of this process                                <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-383ad449 elementor-widget elementor-widget-cta_banner_widget\" data-id=\"383ad449\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"cta_banner_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div class=\"cta-banner cta-banner--w-media\" style=\"--background-color: #0099DE;\">\n            <div class=\"cta-banner__inner-container\">\n                <div class=\"cta-banner__content-container\">\n                                            <h2 class=\"cta-banner__content-title\">More informations?<\/h2>\n                                                                <div class=\"cta-banner__content-text\"><div class=\"cta-banner__content-text\"><p>Find out more about our foam molding and let's discuss your projects.\u00a0<\/p><\/div><\/div>\n                                    <\/div>\n                <div class=\"buttons-container\">                        <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                            class=\"button button--primary\"\n                            target=\"_self\"\n                            rel=\"\">\n                            Speak to an expert                        <\/a>\n                <\/div>            <\/div>\n                                            <div class=\"cta-banner__image-container\">\n                    <img loading=\"lazy\" decoding=\"async\" width=\"620\" height=\"440\" class=\"cta-banner__image\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-150x150.png 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-300x188.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-768x480.png 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-1024x640.png 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png 32w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png 64w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact.png 128w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-300x300.png 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-600x375.png 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/PPE-Contact-100x100.png 100w, \" alt=\"\" \/>\n                <\/div>\n                    <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-dcef380 elementor-widget elementor-widget-text_n_media_widget\" data-id=\"dcef380\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-scaled.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-200x300.webp 200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-768x1151.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-683x1024.webp 683w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-1025x1536.webp 1025w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-1366x2048.webp 1366w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-600x899.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-4-3-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">The advantages of foam molding for manufacturing your parts<\/h2>\n                    <div class=\"text-media__text\"><p>Foam molding offers <strong>many advantages<\/strong> for the production of technical components and packaging:<\/p><ul><li>Ability to obtain parts with complex shapes and designs.<\/li><li>Weight reduction thanks to a lightweight cellular structure.<\/li><li>Excellent shock absorption to protect sensitive products.<\/li><li>High mechanical strength despite low density.<\/li><li>Effective thermal and acoustic insulation.<\/li><li>Dimensional stability and shape precision.<\/li><li>Materials that can be recycled in dedicated existing streams<\/li><\/ul><p>Designed for a wide range of applications, from transport packaging and technical parts to industrial solutions for RV, aviation and HVAC.<\/p><p><strong style=\"font-size: inherit\">Are you facing constraints related to weight, strength or repeatability?<\/strong><span style=\"font-size: inherit\"> Do not hesitate to contact our teams to evaluate together whether foam molding could be the most suitable solution for your needs. We can also direct you to our other <a href=\"https:\/\/www.knauf-industries.com\/en\/manufacturer-of-custom-plastic-parts\/\" target=\"_blank\" rel=\"noopener\">custom plastic part manufacturing processes<\/a>, namely <a href=\"https:\/\/www.knauf-industries.com\/en\/plastic-injection-molding\/\" target=\"_blank\" rel=\"noopener\">plastic injection<\/a>, <a href=\"https:\/\/www.knauf-industries.com\/en\/plastic-thermoforming\/\" target=\"_blank\" rel=\"noopener\">thermoforming<\/a> and cutting.<\/span><\/p><\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-4e2352b elementor-widget elementor-widget-text_n_media_widget\" data-id=\"4e2352b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media text-media--reverse\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-200x300.webp 200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-768x1151.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-683x1024.webp 683w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-1025x1536.webp 1025w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4.webp 1366w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-600x900.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-5-4-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">Knauf Industries: experts in foam molding<\/h2>\n                    <div class=\"text-media__text\"><p>With more than <strong>40 years of experience<\/strong> in expanded materials, Knauf Industries designs and manufactures custom foam-molded solutions for a wide range of industrial applications. In France and across our global production network, we support manufacturers with solutions tailored to their technical, logistical and production requirements.<\/p><p>Our expertise covers applications such as protective packaging, technical cushioning and industrial components for sectors including automotive, home appliances, logistics, RV, aviation and HVAC.<\/p><p>We provide <strong>end-to-end support<\/strong>, from design and prototyping to series production, with technical guidance at every stage of the project.<\/p><\/div>\n                                            <div class=\"buttons-container\">\n                                                            <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                                    class=\"link link--arrow\"\n                                    target=\"_self\"\n                                    rel=\"\">\n                                    See all our locations \u2192                                <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-70ea566 elementor-widget elementor-widget-text_n_media_widget\" data-id=\"70ea566\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-200x300.webp 200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-768x1151.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-683x1024.webp 683w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-1025x1536.webp 1025w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3.webp 1366w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-600x900.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-6-3-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">Our technical capabilities<\/h2>\n                    <div class=\"text-media__text\"><p>To ensure reliable, high-performance production, Knauf Industries relies on modern equipment, a strong manufacturing footprint and more than <strong>40 years of expertise<\/strong> in foam molding and plastics processing.<\/p><p>In France, our capabilities include:<\/p><ul><li>12 production sites in France.<\/li><li>160 molding presses and cutting lines.<\/li><li>80 million parts produced per year.<\/li><li>310 employees specialized in cellular materials.<\/li><\/ul><\/div>\n                                            <div class=\"buttons-container\">\n                                                            <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                                    class=\"link link--arrow\"\n                                    target=\"_self\"\n                                    rel=\"\">\n                                    Tell us about your project \u2192                                <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-af5f630 elementor-widget elementor-widget-text_n_media_widget\" data-id=\"af5f630\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media text-media--reverse\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-scaled.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-300x200.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-768x512.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-1024x683.webp 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-1536x1024.webp 1536w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-2048x1365.webp 2048w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-600x400.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00033-_1_-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">From feasibility study to manufacturing<\/h2>\n                    <div class=\"text-media__text\"><p>Choosing Knauf Industries for the manufacture of your parts through foam molding <strong>means benefiting from a player with strong expertise<\/strong>. And this expertise is not only expressed on the production lines. Indeed, over the years, Knauf Industries has become a master in the field of co-development. In this context, we today accompany our clients from the assessment of their needs to the manufacture of parts with comprehensive, tailored support:<\/p><ul><li>Feasibility study and part design.<\/li><li>Material selection according to your business constraints.<\/li><li>Tooling production.<\/li><li>Prototyping and technical validation.<\/li><li>Launch of series production.<\/li><\/ul><p>You are guided throughout the process by our <a href=\"https:\/\/www.knauf-industries.com\/en\/co-development\/\" target=\"_blank\" rel=\"noopener\"><strong>Research &amp; Development department<\/strong><\/a>, our design office and our testing laboratory to achieve a final result that ticks all the boxes of your project.<\/p><\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f4cc9bb elementor-widget elementor-widget-text_n_media_widget\" data-id=\"f4cc9bb\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-300x200.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-768x512.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-1024x683.webp 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1.webp 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1.webp 1200w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-600x400.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/04\/Photo-8-1-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">Materials used by Knauf Industries for foam molding<\/h2>\n                    <div class=\"text-media__text\"><p>Because each industry has its own challenges and needs, Knauf Industries offers a wide range of materials usable in foam molding to meet all your requirements:<\/p><p>\u00a0<\/p><h3>EPP (Expanded Polypropylene)<\/h3><p>Technical and highly resistant material, EPP allows us to produce robust parts that are resistant to impacts. It is notably suitable for the HVAC, automotive, and food industries.<\/p><p>\u00a0<\/p><h3>EPS (Expanded Polystyrene)<\/h3><p>Lightweight, economical and recyclable material, EPS offers excellent thermal insulation in particular. It is widely used for thermal insulation products, protective packaging and logistics solutions.<\/p><p>\u00a0<\/p><h3>Circular materials range<\/h3><p>Knauf Industries also offers <a href=\"https:\/\/www.knauf-industries.com\/en\/circular-material\/\">alternative materials<\/a>, such as RELOOPP\u00ae, RELOOPS\u00ae, CELOOPS\u00ae or NEOPS\u00ae. These solutions can, for example, help you reduce the environmental impact of manufacturing your parts while meeting your other specific requirements (food contact, mechanical constraints, etc.).<\/p><p>Would you like to know more about the materials available for alveolar molding? Contact our teams.<\/p><\/div>\n                                            <div class=\"buttons-container\">\n                                                            <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                                    class=\"link link--arrow\"\n                                    target=\"_self\"\n                                    rel=\"\">\n                                    Schedule a meeting with an expert                                <\/a>\n                                                    <\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-0bc406b elementor-widget elementor-widget-text_n_media_widget\" data-id=\"0bc406b\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"text_n_media_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div  class=\"text-media text-media--reverse\" >\n            <div class=\"text-media__container\">\n                <div class=\"text-media__media\">\n                                                                    <img loading=\"lazy\" decoding=\"async\" height=\"360\" width=\"620\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-scaled.webp\" alt=\"\" class=\"text-media__media-image\" srcset=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-150x150.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-300x200.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-768x512.webp 768w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-1024x683.webp 1024w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-1536x1024.webp 1536w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-2048x1365.webp 2048w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-75x20.webp 75w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-150x40.webp 150w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-300x80.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-300x300.webp 300w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-600x400.webp 600w, https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2026\/03\/KNAUF-Industries-00014-100x100.webp 100w, \" \/>\n                                    <\/div>\n                <div class=\"text-media__content\">\n                    <h2 class=\"text-media__title\">Why choose Knauf Industries?<\/h2>\n                    <div class=\"text-media__text\"><ul><li>More than 40 years of experience in foam molding and expanded materials<\/li><li>12 production sites in France and a global network of 38 sites worldwide<\/li><li>Design and manufacture of custom foam-molded parts<\/li><li>Lightweight and durable solutions for a wide range of industrial needs<\/li><li>Technical support from design to series production<\/li><li>Expertise across multiple industrial applications and sectors<\/li><\/ul><\/div>\n                                    <\/div>\n            <\/div>\n        <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-16c5c10e elementor-widget elementor-widget-related-resources-widget\" data-id=\"16c5c10e\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"related-resources-widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t<div class=\"rl\" style=\"--background-color:#FFFFFF;\"><div class=\"rl__header\"><h2 class=\"rl__header-title\">Related Resources<\/h2><div class=\"buttons-container\">                <a href=\"https:\/\/www.knauf-industries.com\/en\/resources-center\/\"\n                    class=\"rl__button button button--secondary\"\n                    target=\"_self\"\n                    rel=\"\">\n                    See more                <\/a>\n<\/div><\/div><div class=\"rl__listing\"><div class=\"rl__card button-trigger-hover\" style=\"--background_color: rgba(0,153,222,0.3);\"><div class=\"rl__card-image-container\"><img loading=\"lazy\" class=\"rl__card-image\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/brochure.svg\" alt=\"Innovation in HVAC equipment design\" width=\"28\" height=\"28\" decoding=\"async\" loading=\"lazy\"\/><span class=\"rl__card-label\">Brochures &amp; Videos<\/span><\/div><a href=\"https:\/\/info.knauf-industries.com\/your-partner-for-hvac-equipment-design\" class=\"rl__card-link--invisible\"><span class=\"show-for-sr\">Discover Innovation in HVAC equipment design<\/span><\/a><div class=\"rl__card-content-container\"><p class=\"rl__card-title h3\">Innovation in HVAC equipment design<\/p><p class=\"rl__card-description h6\">Thanks to foam molding<\/p><span class=\"link link--arrow\">Read<\/span><\/div><\/div><div class=\"rl__card button-trigger-hover\" style=\"--background_color: rgba(0,153,222,0.3);\"><div class=\"rl__card-image-container\"><img loading=\"lazy\" class=\"rl__card-image\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/brochure.svg\" alt=\"Technical excellence and eco-design for your projects\" width=\"28\" height=\"28\" decoding=\"async\" loading=\"lazy\"\/><span class=\"rl__card-label\">Brochures &amp; Videos<\/span><\/div><a href=\"https:\/\/info.knauf-industries.com\/hubfs\/Brochures\/Knauf-Industries_Eco-conception-Brochure-EN.pdf\" class=\"rl__card-link--invisible\"><span class=\"show-for-sr\">Discover Technical excellence and eco-design for your projects<\/span><\/a><div class=\"rl__card-content-container\"><p class=\"rl__card-title h3\">Technical excellence and eco-design for your projects<\/p><p class=\"rl__card-description h6\">Leaf through the brochure<\/p><span class=\"link link--arrow\">Read<\/span><\/div><\/div><div class=\"rl__card button-trigger-hover\" style=\"--background_color: rgba(0,153,222,0.3);\"><div class=\"rl__card-image-container\"><img loading=\"lazy\" class=\"rl__card-image\" src=\"https:\/\/www.knauf-industries.com\/wp-content\/uploads\/2025\/01\/brochure.svg\" alt=\"Revolutionizing vehicle design\" width=\"28\" height=\"28\" decoding=\"async\" loading=\"lazy\"\/><span class=\"rl__card-label\">Brochures &amp; Videos<\/span><\/div><a href=\"https:\/\/info.knauf-industries.com\/revolutionizing-vehicle-design-with-epp-solutions\" class=\"rl__card-link--invisible\"><span class=\"show-for-sr\">Discover Revolutionizing vehicle design<\/span><\/a><div class=\"rl__card-content-container\"><p class=\"rl__card-title h3\">Revolutionizing vehicle design<\/p><p class=\"rl__card-description h6\">With EPP Solutions<\/p><span class=\"link link--arrow\">Read<\/span><\/div><\/div><\/div><\/div>\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-17deb982 elementor-widget elementor-widget-cta_banner_widget\" data-id=\"17deb982\" data-element_type=\"widget\" data-e-type=\"widget\" data-widget_type=\"cta_banner_widget.default\">\n\t\t\t\t<div class=\"elementor-widget-container\">\n\t\t\t\t\t        <div class=\"cta-banner cta-banner--full-width\" style=\"--background-color: #0099DE;\">\n            <div class=\"cta-banner__inner-container\">\n                <div class=\"cta-banner__content-container\">\n                                            <h2 class=\"cta-banner__content-title\">Work with Knauf Industries<\/h2>\n                                                                <div class=\"cta-banner__content-text\"><p>Are you looking for a partner specialized in foam molding for the design of your parts or technical packaging? The Knauf Industries teams are available to review your project.<\/p><\/div>\n                                    <\/div>\n                <div class=\"buttons-container\">                        <a href=\"https:\/\/www.knauf-industries.com\/en\/contact-us\/\"\n                            class=\"button button--white\"\n                            target=\"_self\"\n                            rel=\"\">\n                            Contact an expert                        <\/a>\n                <\/div>            <\/div>\n                    <\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>Homepage Foam Molding Foam molding Thanks to our experience in molding cellular materials such as expanded polypropylene (EPP) or expanded polystyrene (EPS), we offer high-performance solutions for many sectors: HVAC, aviation, recreational vehicules, furniture, domestic appliances, medical, logistics and distribution. Make an appointment with an expert WHAT IS Foam MOLDING? Foam molding is a manufacturing &#8230; <a title=\"Foam Molding\" class=\"read-more\" href=\"https:\/\/www.knauf-industries.com\/en\/foam-molding\/\" aria-label=\"Read more about Foam Molding\">Read more<\/a><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"class_list":["post-960","page","type-page","status-publish"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v27.7 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Foam Molding by Knauf Industries<\/title>\n<meta name=\"description\" content=\"A specialist in foam molding, Knauf Industries designs and manufactures technical parts and packaging in EPS and EPP for many industries.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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